Fiat Uno
Service and Repair Manual
Peter G Strasman
Models covered
Fiat Uno 45, 55, 60, 70, 1.1 and 1.4, including Turbo ie and special/limited editions
903 cc, 999 cc, 1108 cc, 1116 cc, 1299 cc, 1301 cc and 1372 cc petrol engines with manual transmissions
Does not Selecta, Fiorino type vans or Diesel engine
(923-320-3Y7)
© Haynes Publishing 1996
A book in the Haynes Service and Repair Manual Series
All rights reserved. No part of this book may be reproduced or transmitted
in any form or by any means, electronic or mechanical, including
photocopying, recording or by any information storage or retrieval system,
without permission in writing from the copyright holder.
ISBN 1 85960 089 1
British Library Cataloguing in Publication Data
A catalogue record for this book is available from the British Library.
ABCDE
Printed by J H Haynes & Co. Ltd, Sparkford, Nr Yeovil,
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KLMNO
Somerset BA22 7JJ
PQRST
1 2 3
Haynes Publishing
Sparkford, Nr Yeovil, Somerset BA22 7JJ, England
Haynes North America, Inc
861 Lawrence Drive, Newbury Park, California 91320, USA
Editions Haynes S.A.
147/149, rue Saint Honoré, 75001 Paris, France
Haynes Publishing Nordiska AB
Fyrisborgsgatan 5, 754 50 Uppsala, Sverige
Contents
LIVING WITH YOUR FIAT UNO
Introduction Page 0•4
Safety First! Page 0•5
General dimensions, weights and capacities Page 0•6
Roadside Repairs
Jump starting Page 0•7
Jacking, towing and wheel changing Page 0•8
Identifying leaks Page 0•9
Routine Maintenance and Servicing
Maintenance schedule (also see Chapter 13) Page 0•10
Recommended Lubricants and Fluids Page 0•13
Conversion factors Page 0•14
Contents
REPAIRS & OVERHAUL
Engine and Associated Systems
Engine (also see Chapter 13) Page 1•1
Cooling and heating systems (also see Chapter 13) Page 2•1
Fuel system (also see Chapter 13) Page 3•1
Ignition system (also see Chapter 13) Page 4•1
Transmission
Clutch (also see Chapter 13) Page 5•1
Transmission (also see Chapter 13) Page 6•1
Driveshafts, hubs, roadwheels and tyres (also see Chapter 13) Page 7•1
Brakes
Braking system (also see Chapter 13) Page 8•1
Electrical
Electrical system (also see Chapter 13) Page 9•1
Steering and suspension
Steering Page 10•1
Special hazards Hydrofluoric acid • This extremely corrosive acid is formed when certain types of synthetic rubber, found in some O-rings, oil seals, fuel hoses etc, are exposed to temperatures above 4000 rubber changes into a charred or sticky substance containing the acid. Once formed, the acid remains dangerous for years. If it gets onto the skin, it may be necessary to amputate the limb concerned. • When dealing with a vehicle which has suffered a fire, or with components salvaged from such a vehicle, wear protective gloves and discard them after use. The battery • Batteries contain sulphuric acid, which attacks clothing, eyes and skin. Take care when topping-up or carrying the battery. • The hydrogen gas given off by the battery is highly explosive. Never cause a spark or allow a naked light nearby. Be careful when connecting and disconnecting battery chargers or jump leads. Air bags • Air bags can cause injury if they go off accidentally. Take care when removing the steering wheel and/or facia. Special storage instructions may apply.
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Special hazards Hydrofluoric acid • This extremely corrosive acid is formed when certain types of synthetic rubber, found in some O-rings, oil seals, fuel hoses etc, are exposed to temperatures above 4000 rubber changes into a charred or sticky substance containing the acid. Once formed, the acid remains dangerous for years. If it gets onto the skin, it may be necessary to amputate the limb concerned. • When dealing with a vehicle which has suffered a fire, or with components salvaged from such a vehicle, wear protective gloves and discard them after use. The battery • Batteries contain sulphuric acid, which attacks clothing, eyes and skin. Take care when topping-up or carrying the battery. • The hydrogen gas given off by the battery is highly explosive. Never cause a spark or allow a naked light nearby. Be careful when connecting and disconnecting battery chargers or jump leads. Air bags • Air bags can cause injury if they go off accidentally. Take care when removing the steering wheel and/or facia. Special storage instructions may apply.
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